GRADO FULL-UP: Comfort Volume, Leverage Hybrid Sofa Packing

To flesh out the skeletal steel and wood framework, GRADO turns to the soft packing and upholstery production line that contributes the most to absolute seating comfort.

To flesh out the skeletal steel and wood framework, GRADO turns to the soft packing and upholstery production line that contributes the most to absolute seating comfort. A mix of high resilience and high-density foam almost covers all series, including the Modo, Mart, and Swell sofas, recognized as the top three popular sofas historically. The polyester fiber mostly goes to making up the pillows as accessories for sofa modules. The polypropylene (PP) cotton features the new Cuddle sofa series. The premium down-fill can elevate seating experiences significantly, such as the Lord lounge chair characterized by a swollen high back, ensuring working comfort for the chief manager.


LORD LOUNGE CHAIR_HIGH BACK_DOWN FILL



HUATAI SECURITIES_MODO SOFA



 STRIDE PROPERTY LIMITED_MART SOFA




SEATING SOLUTIONS: HIGH RESILIENCE W.T. HIGH-DENSITY FOAM


The high-resilience foam regains shape easily after compressions as it carries more air pores, providing a buoyant and responsive feel. It can bounce back against huge shocks and keep flexible to the stretches. The ease of cutting into slices and conditioning into certain containers impresses. Additionally, the air pores allow for good ventilation of heat and moisture during summer use. On the other side, the high-density foam is firmly constructed with a higher weight and density, performing better under heavier loading. It maintains its shape even more over time, promising solid rigid support. The furniture sets designed for workspaces, medical and educational spaces, as well as public service spaces that prioritize security and durability, choose to be equipped with high-density ones. The formula ratio depends on how much comfort and support weigh in certain scenarios to co-create versatile seating solutions together.


SINGAPORE_MCL LAND_SWELL SOFA GROUP


-


PARAMETERS


Frame: solid pine wood, Plywood (Grade E1)

Inside: manganese steel zigzag springs, Elastic webbing

Filling: high resilience foam, High-density foam

Bottom: non-woven fabric (Black), Adjustable plastic footpad



A concrete touch upon complicating texture comfort is realized with a mixture of down, PP cotton, polyester fiber, and muslin fabric all in one petite pillow. The lightweight and soft cotton-based muslin fabric is normally applied in baby care products. The gentle, breathable, highly absorbent, and heat-proof texture makes it friendly to tender skin. We also find that it remains high quality and hardly wears over washes, making it an organic ideal for care services and eco-aware industries.


CUDDLE SOFA_PILLOW


Therefore, despite just dealing with elevating the comfort of pillows, we identify this combination that leverages the properties of each material to meet diverse needs. The down-fill offers exquisite tenderness as a luxurious filling for pillows. It suits the body shape well, complementing the fluffy PP cotton to ensure that the pillow can be plush and inviting. The polyester fiber plays a role in improving durability and structural stability when added to the pillow. It addresses the problem of flattening over time caused by counterparts like the down. The longer shape-keeping can avoid frequent replacements and resource waste. The last add-in, except for muslin, is the PP cotton. As a synthetic fiber, it combines the advantages of elasticity, durability, and eco-safety. However, disposal requires much more care due to low recycling rates, which also needs attention. We find that such a blending draws competitive edges from all materials, which is also a thoughtful approach to product design.


-


UPHOLSTERY


Cut Wood Material→Assemble Wooden Frame→Cut Fabric→Cut Foam→Sewing→Upholster Fabric→Assembly→Packaging


-


WOOL PROCESSING


TOP-MAKING


CARDING


FINISHING


Designers Introduction